What are the main factors that will cause the defect rate of automatic dispensers to increase?
With the promotion of factory intelligence, many companies have used intelligent automatic dispensers. The intelligent automatic dispenser saves a lot of staff costs in industrial manufacturing and improves work efficiency. The yield and defect rate of dispensers on the production line of automated equipment have also become a concern of many people. So what are the main factors that will cause the defect rate of automatic dispensers to increase? The Xinyuan Lijin manufacturer has been developing, producing and selling in this dispensing machine industry for more than 10 years. The overall situation is summarized as the following:
1. The dispensing volume of the automatic dispenser is unreasonable
Generally speaking, when we dispense any product, we should follow a principle that is that the dispensing volume of the automatic dispenser does not exceed half of the distance between the solder joints. If the dispensing volume exceeds this amount, it may cause a defect rate to increase. !
2. Control of dispensing pressure
The greater the pressure when the automatic dispenser dispenses, the greater the amount of glue, the smaller the pressure, the smaller the amount of glue, we should summarize the characteristics of the glue, temperature, environment and other factors to set it reasonably!
Three, the choice of the needle size of the automatic dispenser
Generally speaking, the diameter of the needle of the automatic dispenser should be about half of the diameter of the dispensing volume, which is the suitable needle size for Z, otherwise it may cause the automatic dispenser to produce too large or too small a volume of glue, and the added product is bad. Rate!
Fourth, the control of glue temperature
Generally speaking, the storage environment of epoxy resin glue should be about 0~5 degrees Celsius, and the operating temperature should be about 23 degrees Celsius. When using glue, we should make the glue better get used to the surrounding environment to prevent the glue from being used. There is a drawing problem!
Five, the viscosity of the glue
The automatic glue dispenser has high glue viscosity, the glue output of the glue machine is small, the glue viscosity is small, and the glue output of the glue machine is small. Before the automatic glue machine dispenses, we must reasonably control the glue viscosity to avoid affecting the normal Dispensing work!
Six, prevent air from entering
The choice of the surrounding environment of the automatic dispenser is very important. Before the dispenser, we need to place the dispenser in a dry and closed environment to prevent air from entering. The dispenser appears to be empty, which is also to reduce the dispensing Defect rate!
To sum up, it is a normal phenomenon that the defective rate of automatic dispensers is high. The high rate of defective dispensing of automatic dispensers is related to many factors. We must reasonably control various parameters before the dispensers. Precise dispensing, efficient dispensing!
Shenzhen Xinyuan Lijin Technology Co., Ltd. is a company dedicated to the research and development, production and sales of XYZ mobile platforms, automatic dispensing machines, automatic soldering machines, and automatic locking screw machines. In the past ten years, it has accumulated a lot of experience and technology and can provide customers with Comprehensive and meticulous technical guidance. In order to better serve customers at home and abroad, our company has registered two companies in Changzhou and Hong Kong respectively. The names of the two companies are Changzhou Boshi Lijin Electromechanical Co., Ltd. and Xinyuan Lijin (Hong Kong) Co., Ltd.
The XYZ mobile platform, automatic dispensing machine, automatic soldering machine, and automatic locking screw machine produced by Xinyuan Lijin are widely used in LCD, electronics, electrical appliances, LED, biotechnology, semiconductors, automobiles, optoelectronics, food, medicine and other industries. With Emerson Energy, Flextronics, Samsung, BYD, Salcom, Skyworth Group, Mingwei Power, Kangshu Electronics, Chicony (High Efficiency), Tp-link, D-link, POWER-ONE, Wang Group, Lite-On Group , JABIL, Foxconn Group have reached a long-term cooperation! If you need to know the manufacturers and agents of the dispenser, please consult! Service telephone: 0755-27463209.
